Pharmaceutical Machinery

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Roll Compactor | Comminuting Mill | Multi Mill | Fluid Bed Dryer | Tray Dryer


Tablet Section Machineries

Tablet Coating MachinePharmaceutical Processing Machineries

 

 

Roll Compactor

  • Roll Compactor is designed for the densification by compacting powder for the Pharmaceutical Roll Compactor
    and Bulk Drug Industries in particular, Food & Chemical industries in general.
  • The compacting roll is designed to provide a uniform force distribution to create uniform bulk density & to give fine granules of uniform quality after further process, thus granules of equal quality are produced.
  • Roll Compactors are used for continuous processing of a wide variety of materials. It ensures easy and quick clean up required for frequent product changeover.
  • The features of Roll Compactor are, it improve bulk density, to achieve better granulation of sieve analysis, improve product quality and reduce process cost.
  • Scraper is used to prevent powder sticking on the rolls
  • Well designed Roll Compactor consist of built-in panel and indicators, on-off, feed screw, main switch, forward & reverse switches, RPM indicators for roll and feed screw, emergency stop, digital RPM indicator etc.

Salient Features:

  • Very compact design available in Plain, Water Jacketed or Flameproof Model.
  • Screw is driven through mechanical variator. Safety slipping clutch between gearbox and feed screw.Roll Compactor
  • Rolls drive through twins shaft gearbox with speed drive unit coupled to it using coupling, which ensures synchronization of the rolls with a steady torque loading.
  • Pre-densifier screw comprises of cylindrical or conical shape, which is well polished and made of AISI SS-304 quality material – SS 316 optional.
  • Compacting rolls sleeves are made out of tool steel, hardened to 55 HRC approximately, and are keyed in to shafts and thus protected against axial slipping by thrust plates and bolts.
  • The feed screw assembly can be lifted by hand-operated hydraulic pump. This facilitates ease in cleaning.
  • Scrapper assembly also designed to dismantle for ease of cleaning.
  • Pre-compression chamber guides the powder without any slippage or leakage.
  • A separate panel board which consist all controls and indicators of the compactor are permanently built in namely, on/off rolls, on/off feed screw, main switch, forward/reverse switch, ammeters for rolls and feed screw and emergency stop to avoid short circuit or fire hazard at the time of cleaning with water.

Comminuting Mill

  • Comminuting mill is used for wet and dry granulation, pulverization or dispersion of product
    or ingredients in pharmaceutical, chemical, bulk drug, food & other industries.
  • Comminuting mill is used for dry and wet granulation, pulverization of pharmaceutical ingredients.
  • It consists of a stainless steel hopper through which the product slides into an enclosed chamber,
    where it is milled between beaters and reduced to required size and finally collected in a container.
  • The quality and output depends on the shape and size of the beater.
  • Comminuting Mill is used in various industries such as for pharmaceutical, chemical,
    bulk drugs, food, cosmetics, confectionery, fertilizers, insecticides, detergents etc.

Salient Features:

  • GMP point of view machine is provided with S. S. cladding on base, S. S. belt guards, S. S. cover on motor. Comminuting Mill
    No exposed painted surface on top of the machine. Motor rails, screw and guide rods are chrome plated.
  • Beaters assembly bearings are in a separate pillow blocks for ease in maintenance.
  • Very less down time as only beaters assembly will have to be reversed (and not the complete chamber) for making it knife to impact forward or vice-versa which can be done by single operator.

  • Fixed beaters assembly is provided as a standard supply which increase the output by 10% to 30% reduce noise level and also ease to clean as there are no cavities. (If product demands, swing beaters assembly can be provided.)

  • Beaters and shaft are of stainless steel 410 quality and beaters are further hardened and chrome plated. Beaters are fitted on a splined shaft.

  • Transmission of heat to the chamber from bearings is minimum as they are away in separate pillow blocks. This facilitates to some extent in processing of heat sensitive products.
  • Castors provided for mobility and breaks can be applied for fixing machine at one place.

  • Beaters assembly is dynamically balanced which reduce vibration and noise level and increases bearings life.
  • Machine is available in plain & water-jacketed models. Flame proof electricals can be provided on demand at extra cost.

Multi Mill

Multi mill is a self contained portable unit useful for high speed Granulating, Pulverizing, Mixing, Shredding and Chopping of aMulti Millwide range of wet and dry materials without special attachments.

  • Multi Mill operates on the principle of variable force swing, beaters having both knife and impact edges rotating within a selected screen to get the required size reduction.
  • Multi mill is designed to utilize the principle of variable force swing beaters having both knife and impact edges rotating within a selected screen to control the particle reduction, material fed in to the processing chamber moves to the periphery and passes through the screen radially and tangentially.
  • Finally the processed material gets collected into the container kept below the processing chamber.
  • As compared to the four common principal of size reduction i.e. grinding, compression impact and shearing, which often do not produce controlled size reduction, this machine utilizes the principle of variable force swing hammer blades having both knife and impact edges rotating with a carefully selected screen to control size reduction.

SPECIAL FEATURES

  • Machine rated for continuous operation
  • Higher output with process uniformity.
  • All contact parts of SS 304 AISI (SS316 quality is optional).
  • All contact parts can easily be dismantled and cleaned for change of product.
  • Wide range of SS perforated or wire knifted screens available.
  • Machine portable on castor wheels.
  • Direction of blade rotation reversible.
  • Different size of screen / speed/number of blade / direction of rotation of blade can be selectedUnique 3600 screen for higher out put.
  • Additional perforated screen at the bottom of pulverising chamber to eliminate higher percentage of fineness and control granule size more effectively and obtain higher outputs.No expensive dust collection system required when used for pulverising.

 
APPLICATIONS

Chemicals, pharmaceuticals, dyestuff, colours, ceramics, food products, cosmetics, pesticides, fertilizers, plastics, spices, bakeries, resins, insecticides etc.

OPTIONAL

GMP model available with all contact parts in AISI 316 quality and mild steell cast iron parts outside cladded with AISI 304 quality stainless steel.

Technical Specifications

Motor

3 HP/144ORPM/415 V
TEFC 50 C AC

 

Charging Ht.
Discharg Ht.

1525 Approx.
650 Approx.

Starter

Reversible DOL

Net Wt.

250 Kgs. (approx.)

Rotor Assembly Dia.

250 Mm Approx.

Gross Wt.

475 Kgs. (approx.)

Rotor Speeds

750/1500/2300/3000 RPM

Overall Dimns

880 mm L x 775 mm W x
1700 mm H

Screen Area

1000 Sq. Cms. Approx.

Foundation

Not required.

Blades

12 With Knife & Impact Edges And 2 Scraper Blades

Screen sizes

i) Perforated 0.5 to 25 mm
ii) Wire mesh 4 to 200 mesh.

 

Fluid Bed Dryer

The fluid Bed Dryer are most suitable for drying granular crystalline, coarse or similar material in pharmaceuticals, fine chemicals, dyes, food and allied products. The fluid Bed dryer is not suitable for drying liquid or pasty materials.

  • Fluid bed dryer is designed to introduce the hot air stream at the base of the product container which is filled with theFluid Bed Dryer material.
  • Induced draught is created by means of blower and fresh air is sucked in to the unit. This hot air system expands the bed of material at certain velocity & creating turbulence in the product. The phenomenon is known as fluidization and offer conditions which are almost ideal for drying.
  • Fluidization produces full agitation of solid particles and since each particle gets surrounded by hot air, heat transfer is extremely high and uniform.
  • The product is dried fast without appreciable loss of heat. Filter bags prevent particles escaping from the dryer.
  • Fluid Bed Dryer occupy lesser floor space compare to conventional dryer and are very easy to operate and can dry material in least time as compared to tray dryer.
  • In fluid Bed Dryer, temperature distribution through out the product is uniform and the heat transfer rate is very high. High production rates are achieved due to reduce drying time.
  • As the product is in close contact with drying air at low temperature and also for short duration, the physical and chemical properties of the products are generally not effected and therefore the dryer can effectively be used for heat sensitive products.
  • Due to the continuous movements of product during drying lump formation, case hardening etc. are minimized.

Product Container:
Made of S.S. 316 & provided with the S. S. bolliendr Sieve and perforated plate for proper air distribution.

Container Trolley:
Made up of S.S. 304 supported on caster wheels.

Retarding Chamber:
Specially designed S.S. 316 retarding chamber having special provisions for insertion of top spray nozzles with three different ports.

Filter Bag Housing:
Made up of S.S. 304. Consists of the finger shaped cotton filter bags.
Explossion flap is provided at the back side of the explosion chamber to suppress the explosion pressure within the safety limits.
Provided with pneumatic filter bag shaking mechanism.

Top Dish:
Made up of S.S.304.

I. D. Fan Assembly:
Centrifugal I. D. fan with S. S. 304 impeller blades & S. S. 304 casing. Mounted on top dish.

Plenum Chamber:
Made up of S. S. 316 provided with the dished bottom & the drain valve.
Container Lifting mechanism will be fixed outside.

Container Lifting Mechanism:
Provided with pneumatic container lifting & sealing mechanism.

The Rear Chamber:
a) Made up of S. S. 316. Provides the passage for inlet air. Standard filters of 5 & 20 micros particle size are provided.
b) Steam heating or electric heating battery.
c) Can be provided three stage filtration arrangement.

Heating Battery
Made up of S. S. 304 Steam Heaters.

Blower Motor:
3000 RPM, 380 volts flame proof motor.

Control Panel:
Electro mechanical or PLC base

Technical Specifications

Model (In Kgs.)

10

30

60

120

200

Capacity in letter/Batch Cap. : Kgs

35/10-13

100/30-40

215/60-75

430/120-140

650/200-225

Motor HP

1.5

5

10

15

20

Heating capacity (KW)

6

18

36

60

-

Steam consumption per/hr.

14

25

50

120

175

 

Over all dimensions

Height

1500

2100

2550

3200

3500

Width

700

1000

1250

1600

1900

Length

600

1400

1600

2000

2200

 

Tray Dryer

A tray Dryer is an enclosed insulated chamber in which trays are placed on top of each other in trolleys. Tray Dryer are used where heating and drying are essential parts of manufacturing process in industries such as Chemicals, Dye stuff, Pharmaceutical, Food Products, Colours etc. The material to be dried either wet or solids are placed in the trays. Heat transfer is by circulation of hot air by electric heaters or steam in radiator coils. Blower fans are installed inside to ensure proper circulation and transfer of heat. A control panel to control the temperature and other parameteres is fixed outside the dryer. These dryers are available in Mild Steel, Stainless Steel or construction. Tray dryer is used for drying of pigments, food, bakery, electrodes, chemical and plastic powders.

DESCRIPTION Tray Dryer

The Drying ovens are normally available with choice of heating mode, as electrically heated / steam heated & thermic fluid heated..

In electrically heated model, digital temperature controller provided with digital timer to facilitate working day and night. In steam & thermic fluid heated model, digital temperature indicator is provided with digital timer , but the temperature controller is not supplied with the machine.

AIR CIRCULATION

A highly effective recirculating air system is provided. The heated air, is recirculated with fresh air in selected proportions for optimum drying. The system is designed so that the materials at the top & the bottom dry simultaneously.

Uniform air circulation, controlled temperature, sturdy construction and large working space are the valuables of the oven which is suitably designed to cover wide temperature range, loading and unloading is faster and simple. In higher capacities trays trolley rolls in and out of the chamber. For continuous operation a spare trolley can be had for loading while the drying cycle is taking place.

CONTROLLED TEMPERATURE & TIME

Digital temperature controller with digital timer are supplied to facilitate working day and night.

More about Pharmaceutical Dryer

     
For more information about Pharmaceutical Tablet Section Machinerycontact@pharmaceuticalmachinery.in
     
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| Home | Industrial Overview | Pharmaceutical Machinery | Pharmaceutical Machinery: Cartoning and Packaging |
| Pharmaceutical Machinery: Applications | Pharmaceutical Machinery: Standards | Pharmaceutical Machinery: Indian Market |
| Pharmaceutical Machinery: Global Market | Pharmaceutical Machinery: Technology | Sitemap | Contact |